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process flow diagram sponge iron plant

low grade iron ore processing plants process flow diagram

Description of Sponge Iron Manufacturing Process Most of the plants in India use DRI process—a solid state direct reduction process by which iron ore is reduced to sponge without phase change (Figure 1).Raw material mix-iron ore, dolomite Iron Ore Mining Process Flow Chart,Iron Ore Mining . Iron Ore Mining Process Flow Chart Because of space limitations, only the iron ore milling process

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simple process flow diagram iron ore process plant MC

iron ore process plant diagram. Process Description and flow diagram of Coal Based DRI Plant Description of Sponge Iron Manufacturing Process Most of the plants in India use DRI process—a solid state direct reduction process by which iron ore is reduced to

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SPONGE IRON PLANT

Sponge iron being magnetic gets attracted and gets separated from non- magnetic char. The iron ore and coal crushed and screened to respective sizes are fed to rotary kiln through feed tube in pre-determined ratio. The rotary kiln is slightly inclined at an angle 2.5 deg and rotated by ac variable speed motor at a steeples variable speed ranging form 0.2-1.0 rpm. Due to inclination and rotary

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Process Description and flow diagram of Coal Based DRI

Process Description and flow diagram of Coal Based DRI Plant. Description of Sponge Iron Manufacturing Process . Most of the plants in India use DRI process—a solid state direct reduction process by which iron ore is reduced to sponge without phase change. Raw material mix-iron ore, dolomite and coal are fed to one end of rotary Kiln as well as some fine coal also fed from discharge

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flow diagram of iron ore beneficiation plant in india slag

process flow diagram for iron ore plant. sponge iron process. Jul 29 2010A demonstration sponge iron plant of 30000tpa capacity was set up with liberal assistance from UNIDO Govt of India and LURGI Flow chart of SL/RN process has been shown in fig 1 Sized Iron Ore and Non Coking Coal along with Dolomite are fed continuously to the charge end of

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sponge iron process

Flow chart of SL/RN process has been shown in fig. 1.Sized Iron Ore and Non Coking Coal along with Dolomite are fed continuously to the charge end of Rotary Kiln inclined at 2.5%. Coal is also injected through an Injection Pipe at the discharge end of Kiln. Due to the inclination and rotation of Kiln the charge material moves along the length of Kiln where it is discharged continuously after

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Direct reduced iron Wikipedia

Direct reduced iron (DRI), also called sponge iron, is produced from the direct reduction of iron ore (in the form of lumps, pellets, or fines) to iron by a reducing gas or elemental carbon produced from natural gas or coal.Many ores are suitable for direct reduction. Direct reduction refers to solid-state processes which reduce iron oxides to metallic iron at temperatures below the melting

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Energy survey of the coal based sponge iron industry

01/09/2015· The process flow diagram (PFD) of a conventional coal based sponge iron plant is shown in Fig. 1. Different streams in the PFD are assigned individual number and henceforth each stream will be referred through its respective number. The stream-wise data (stream number, temperature, pressure, energy content, mass flow rate of stream and its composition) are presented in

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Detailed Project Report

3.5.1 Manufacturing Process of Sponge Iron (DRI) 31 3.5.2 Manufacturing process of Pig Iron through Mini Blast Furnace 37 3.5.3 Process and Process Flow diagram of Iron Ore and other Mineral Ore Beneficaiton Plant 42 3.5.4 Process and Process Flow diagram of Coal Washery 49 . 3.5.5 Manufacturing process of reducing metallic mineral ore to metal power such as Iron Powder through

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MIDREX Processes 神戸製鋼所

Plant Engineering Department, Iron Unit Division, Natural Resources & Engineering Business Since 1978, when a plant based on the MIDREX process was built in Qatar for producing direct reduced iron, Kobe Steel and MIDREX Technologies, Inc., have collaborated to make many technical improvements in the process. The largest MIDREX module, having an annual production capacity of 1.8 million tones

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flow diagram templates on iron dansleshauts

limestone crushing process flow diagram. iron ore crushing plant flow chart kenya iron ore free flip chip process flow charts templates this is a . Get Price; Professional PowerPoint Templates Slides. Create attractive presentations with our professional PowerPoint templates slide designs and themes. Use our PPT templates and slide designs to give unique . Get Price; Flow Diagram Of A Stone

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Energy survey of the coal based sponge iron industry

01/09/2015· The process flow diagram (PFD) of a conventional coal based sponge iron plant is shown in Fig. 1. Different streams in the PFD are assigned individual number and henceforth each stream will be referred through its respective number.

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flow diagram of iron ore beneficiation plant in india slag

process flow diagram for iron ore plant. sponge iron process. Jul 29 2010A demonstration sponge iron plant of 30000tpa capacity was set up with liberal assistance from UNIDO Govt of India and LURGI Flow chart of SL/RN process has been shown in fig 1 Sized Iron Ore and Non Coking Coal along with Dolomite are fed continuously to the charge end of

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5,00,000 TPA M.S. ROLLED PRODUCT CONSISITING OF SPONGE

The proposed project is a Greenfield Steel Mill consisting of Primary Sponge Iron Plant, and Secondary Plant to produce Ingots/Rolled Products. The proposed project will consist of Rotary Kilns to process Iron-ore to produce Sponge Iron. The Sponge Iron, and M.S. Scrap will be melted in Electric Induction Furnace. The molten metal is cast into

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process flow diagram pellet plant MC Machinery

Pellet Plant Process Flow Chart Gemco Energy. 6/21/2016 From the general idea of pellet plant process flow chart, you can easily understand that the flow chart of pellet plant process is widely used in the designing and documenting the processes of the pellet plants. It is a necessary diagram for the complete pellet plant solutions. There are

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Sponge Iron Plant Entrepreneur India

SPONGE IRON PLANT. Capacity 135000 MT / Annum: Plant and Machinery cost 7175.00 Lakhs Working Capital 0.00: Rate of Return (ROR) 42.00 % Break Even Point (BEP) 25.00 % TCI 8923.00 Lakhs Cost of Project 8923.00 Lakhs Description: Sponge iron is the product created when iron ore is reduced to metallic iron, usually with some kind of carbon (charcoal, etc), at temperatures below the

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Process Flow Diagram Templates SmartDraw

Browse process flow diagram templates and examples you can make with SmartDraw.

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MIDREX Processes 神戸製鋼所

Plant Engineering Department, Iron Unit Division, Natural Resources & Engineering Business Since 1978, when a plant based on the MIDREX process was built in Qatar for producing direct reduced iron, Kobe Steel and MIDREX Technologies, Inc., have collaborated to make many technical improvements in the process. The largest MIDREX module, having an annual production capacity of 1.8 million tones

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process flow chart on hematite iron ore

process flow chart on hematite iron ore. Process Flow Chart Of Hematite Iron Ore Benification,Hematite ore beneficiation flow chartThe Nile Co Ltd This process can be applied to hematite hematite containing high fine granularity with uneven thickness impurities and hematite with small amount of magnetite ore gangue mineral containing quartz kaolin and other more complex...

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Direct Reduction Process an overview ScienceDirect Topics

The basis of the direct reduction process is that solid sponge iron is produced by removing oxygen from the ore in a shaft furnace, rotary kiln furnace or fluidised bed. Sponge iron can be produced in the form of Direct Reduced Iron (DRI), Hot Briquetted Iron (HBI) and Cold Briquetted Iron (CBI); also Low Reduced Iron (LRI), which is pre-reduced iron ore with a reduction and metallisation

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